THE ROLE
This role works closely with suppliers fTesla vehicle electronic systems to assure incoming reliability meet maintain at above Tesla specified targets.
RESPONSIBILITIES
• Collaborate synchronize with the partner Reliability team in the US fconsistent reliability practice, methodology, procedure.
• Set communicate Reliability requirements targets test plans fcomponents, subsystems assemblies.
• Facilitate Design FMEA sessions inder to drive reliable design choices improve validation test planning.
• Specify reliability validation plans fexternally supplied components subsystems using a physics of failure approach.
• Provide guidance on sample size requirements durations freliability testing by utilizing reliability statistics.
• Influence supplier selection fbetter quality reliability assurance provide clear guidance on reliability requirements demonstration to suppliers.
• Partner with internal external testing labs to provide clear guidance on reliability requirements, coordinate test schedule logistics support, assure proper execution.
• Lead root cause investigation with cross functional teams reliability test failure work closely with supplier contract manufacturing partner to drive corrective actions.
• Report status of key projects to management.
• Review supplier validation test plan provide feedback on test conditions, sample sizes, test duration, test execution.
• Develop Ongoing Reliability Testing (ORT), Burn-in Testing Stress Screening (ESS/HASS) strategies, monittheir proper execution reporting at suppliers.
• Review assess supplier proposed changes in manufacturing line, equipment, process, location. Prescribe corresponding reliability validation qualification plans. Desired skills:
• Experience working with reliability of electronics complex electro-mechanical systems.
• Familiarity with electronics manufacturing processes.
• Experience of working with suppliers to deploy reliability testing guidelines.
• Knowledgeable with quality reliability statistics metrics such as DPPM, Cpk, GR&R, MTBF/MTTF, FIT, Weibull Beta, etc.
• Familiarity with automotive related AEC, ISO, IEC, etc. components, materials assemblies standards specifications
• Knowledge of methods to design-in reliability felectronics.
• Knowledge experience with HALT HASS/ESS felectronic and/electro-mechanical systems.
• Working knowledge of applied statistics experience with statistical software such as JMP, ReliaSoft Synthesis Platform (including Weibull++, BlockSim, ALTA, RGA, xFMEA), equivalent.
• Knowledge of reliability warranty analysis reliability prediction methods.
• Working knowledge of failure analysis techniques such as optical microscopy, SEM, CSAM, X-ray, cross-sectioning EDX.
• ASQ Certified Reliability Engineer preferred.
REQUIREMENTS
MUST
• Prefer MS, Ph.D. in Mechanical Engineering Electrical Electronics (EE) Engineering.
• Experience in a reliability engineering role. Level of Role depends on experience qualifications.
PREFER
• Master’s PhD degree in Reliability Engineering
• Experience with PPAP process
• Experience in the automotive consumer electronics industries • Good English communication skills
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